Club Pack Packaging Machines: Your Guide to End-of-Line Solutions by Polypack

In today’s competitive retail environment, packaging is more than just a container—it’s a strategy. One of the most effective formats gaining momentum across food, beverage, personal care, and household product sectors is the club pack. Designed for bulk sales in warehouse stores like Costco, Sam’s Club, and BJ’s Wholesale, club packs offer value, convenience, and shelf impact. But for manufacturers and co-packers, producing them efficiently requires reliable, high-performance machinery. That’s where Polypack comes in.

What Is a Club Pack?

A club pack typically refers to a multi-unit bundle of products, like six bottles of shampoo, two boxes of cereal, or a tray of canned beverages, wrapped together for bulk retail. These packs often use shrink film, corrugated trays, or both to create strong, easy-to-handle packages that stand up to transport, stacking, and warehouse shelving.

The Challenges of Club Pack Production

Creating club packs isn’t just about combining items—it’s about doing it efficiently, securely, and consistently. Manufacturers face challenges such as:

• Product stability during wrapping

• Consistent film tension for clear branding

• High-speed collation and alignment

• Flexible tray or box configurations

• Durable equipment that handles varying product sizes

Polypack’s Club Pack Solutions

Polypack’s shrink bundlers, tray formers, and corrugated collation modules are built specifically to tackle these challenges. Whether you need bullseye wraps, total closure shrink film, or integrated tray wrapping, Polypack has the right system to match your line speed and packaging goals.

Machines Ideal for Club Packs:

• Clearprint Tango Series – For printed and clear shrink film applications

• ILB & CMB Series – Bucket conveyor systems perfect for multi-bottle or can bundling

• CPT Series – Combines tray forming and shrink wrapping in one compact solution

• FIL & FH Series – Total closure shrink wrap systems for heavier or irregular products

These machines are designed to maximize uptime, reduce film waste, and produce high-quality multipacks that meet the exacting standards of club store retailers.

Built for Co-Packers, Manufacturers, and Private Labels

Whether you’re a high-volume manufacturer or a contract packer handling multiple product SKUs, Polypack’s equipment is engineered for flexibility. Our machines are capable of rapid changeovers and are built with stainless steel, heavy-duty components, and intuitive controls to keep operations running smoothly.

Ready to Upgrade Your Club Pack Line?

If you're looking to improve your club pack efficiency, reduce downtime, and deliver secure, retail-ready packaging, Polypack is your partner in performance. Our systems are proudly built in the USA and backed by responsive technical support and decades of experience in shrink wrap and end-of-line automation.

Let’s build a better club pack line together. Contact Polypack today to get started!

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